IGBT Induction Heating Generator for Pipe Joint Anti-corrosion
Our CR2000 series induction heating generator can be used for joint anti-corrosion coating in offshore platform, oil and gas pipeline construction, power plant, etc,
Pictures of IGBT induction heating generator:
digital control for precise and stable working
modular design for easy maintenance and repair
self fault feedback for machine protection and longer service life
6 thermocouple inputs for timely temperature control
display panel for easy operation
universal wheels for high movability
Parameters of IGBT induction heating generator:
Duty Cycle: 100%
Duty Cycle: 100%
Duty Cycle: 100%
Working site of IGBT induction heating generator applied for joint anti-corrosion coating with manual split core inductor:
Usually, induction heating generator will be far from the working
site, so we can provide the extension cable for machine safe
working. Inductors can be operated by one or two persons according
to the pipe size. Open and close easily. For pipe heating before
coating, just put the inductor around the pipe, then start heating,
temperature and heating time can be precisely controlled by our
machine. With good performance and fast and uniform heating, our
induction heating generator is widely applied in oil and gas
pipeline, power plant, offshore platform, etc
Manual type split core inductor:
Manual type split core inductor is desinged and customized
according to your pipe size, it can be easily opened and closed by
human force. Since the induction cables are well arranged and
fixed, it can work with high efficiency, good performance, and
uniform heating. Besides, compared to heating with induction
cables, you don't need to wind the cables around the pipes, so save
much energy and labor force. Induction cables will not touch the
pipes, so suitable for joint anti-corrosion coating.
Accessories to match our IGBT induction heating generator for the whole system:
We can supply the whole system for this pipe heat treatment to save
your time and energy for finding the accessories, like thermocouple, thermocouple welding machine, digital
temperature-recorder, remote switchgear, output extension cable,
insulation blanket, etc. Complete solution saves your time and ensures you to start work
soon after received our delivery.
- Friendly Interface and Precise Control
The control board offers multiple heating pattern to choose such as preheat, PWHT, bakeout, custom, so the heating
process can be controlled precisely by determining parameters of
each segment such as temperature, time, temperature-time rate.
This uniquely energy-efficient process converts up to 90% of the expended energy into useful heat, and time-to-temperature
is much faster than conventional processes due to the method of
applying heat, reducing cycle time.
- 6 Channel Thermocouple Input
Up to 6 channel thermocouple input offers a better temperature monitoring and
control of the heating zone.
- Fault Recording and Protection
Fault code will display and be recorded for reference, and system
will respond with protection action like shutdown once fault occurs such as open-loop output and short
We offer different sizes of output induction cable, output
extension cable, insulation blanket, remote switch, TC extension
cable, digital temperature recorder, spot welding machine, etc.,
just for the convenience of your application and engineering
project. You can get the whole system.
The custom function allows you to set 3 curves at most and up to 10 segments for each
curve to control the heating process automatically. Thus brings the
benefit of wide applicability and precise control.
Optional running gear is offered, which is easy to install or
- On-board Temperature Control
On-board temperature control provides for manual or temperature
based programming in a simple-to-learn operator interface.
The flexible induction cable fits a variety of pipe diameters and
- Improved Working Environment
Welders are not exposed to open flame, explosive gases and hot
elements associated with fuel gas heating and resistance heating,
and fire risk is much lowered.
The heat is induced within the part itself by alternating
electrical current, and uniform temperature throughout the heating
zone is realized.
- Multiple thermocouple input control
The heating process control is based on the TC of highest
temperature during heating and of the lowest temperature during
No fuel costs and minimal insulation costs. Insulation blanket is
reusable and may be used 50 time or more, reducing costs of
disposal and replacement.